Thin 0.1mm Nickel-Plated Copper Flat Braided Wire
When designing high-performance electrical systems, choosing the right conductive connector is essential. Our product range covers a wide variety of nickel-plated copper flat braided solutions, each tailored to specific current-carrying and flexibility requirements. Among these, the Flexible Nickel-Plated Copper Flat Braided Wire stands out for applications demanding frequent movement. For ultra-compact installations, the 0.1mm Nickel-Plated Copper Flat Braided Wire provides extreme thinness without sacrificing ampacity. If you need a slightly heavier gauge, the 0.15mm Nickel-Plated Copper Flat Braided Wire offers an ideal balance, while the 0.2mm Nickel-Plated Copper Flat Braided Wire is engineered for higher mechanical loads. Each variant is manufactured with pure copper strands and a uniform nickel barrier to combat oxidation and solderability degradation over time.
The Thin 0.1mm Nickel-Plated Copper Flat Braided Wire is a standout solution for projects where space and weight restrictions are critical. Its compact cross-section and finely braided construction allow it to conform to narrow channels and tight bends while maintaining a low-resistance electrical path. Thanks to the nickel coating, this wire resists thermal cycling fatigue far better than bare copper equivalents, making it suitable for electric vehicle battery interconnects, aerospace harnesses, and precision medical devices. Consistent strand alignment and flat geometry also minimize inductance, which is a key factor in high-frequency signal applications.
Core Product Parameters
- Base material: Electrolytic tough pitch copper (Cu-ETP), 99.9% purity
- Plating: Electroplated nickel, 2-5 µm thickness, conforming to ASTM B689
- Wire thickness: 0.1 mm ±0.005 mm
- Braiding construction: Flat, multiple-end fine wire weave
- Strand count per carrier: Customizable, standard 4 to 12 strands
- Standard width range: 3 mm to 25 mm, wider options upon request
- Cross-sectional area: Calculated based on strand count and diameter; typically 0.12 mm² to 1.5 mm²
- Surface finish: Bright nickel, uniform coverage with no bare spots
- Elongation: ≥15% for individual strands
- Packaging: Spools, coils, or cut-to-length pieces, with protective wrapping
Electrical and Thermal Performance
| Parameter | Typical Value | Test Method |
|---|---|---|
| Electrical resistivity (at 20°C) | ≤0.01786 Ω·mm²/m | IEC 60468 |
| Max continuous operating temperature | 180°C | Heat aging per UL guidelines |
| Short-circuit temperature limit | 250°C for 5 seconds | Internal validation |
| Tensile strength (braided assembly) | ≥200 N/mm² | ISO 6892-1 |
| Nickel layer adhesion | No flaking after 180° bend test | ASTM B571 |
| Solderability (after accelerated aging) | ≥95% wetting within 2 seconds | J-STD-002 |
| Flammability rating of insulation options (if sleeved) | VW-1 or equivalent | UL 1441 |
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