0.1mm Nickel-Plated Copper Flat Braided Wire

Engineered for high-demand electrical applications, our 0.1mm nickel-plated copper flat braided wire stands out as a superior connectivity solution where conductivity, flexibility, and corrosion resistance are non-negotiable. This precision braided conductor is crafted from fine 0.1mm oxygen-free copper strands, uniformly plated with a nickel layer that provides exceptional protection against oxidation and harsh environmental conditions. Whether you need a Flexible Nickel-Plated Copper Flat Braided Wire for dynamic flexing in robotics, or a specific gauge like our 0.15mm Nickel-Plated Copper Flat Braided Wire for higher current capacity, we deliver consistency and reliability across every product line. The flat braid geometry maximizes surface area, improving heat dissipation and reducing inductance — a critical advantage in grounding straps and shielding. For users requiring slightly different specifications, we also offer a 0.2mm Nickel-Plated Copper Flat Braided Wire with increased cross-section, and a dedicated Thin 0.1mm Nickel-Plated Copper Flat Braided Wire optimized for space-constrained assemblies where thickness must be kept to an absolute minimum. All variants are produced under strict ISO quality management, ensuring uniform plating thickness and precise dimensional control. Below are the specific technical parameters of our standard 0.1mm nickel-plated copper flat braided wire, presented alongside key performance data for quick reference.

• Conductor Material: Oxygen-Free High Conductivity Copper (OFHC), purity ≥ 99.95%
• Plating: Electrolytic nickel, 2–5 µm thickness (customizable upon request)
• Strand Diameter: 0.10 mm ± 0.005 mm
• Carrier Configuration: Available in single-layer and multi-layer flat braid structures
• Braid Pitch: Tightly controlled to ensure consistent flexibility and mechanical strength
• Operating Temperature Range: -60°C to +250°C (continuous), with short-term excursion up to 350°C
• Chemical Resistance: Excellent resistance to salt spray, moisture, and industrial chemicals
• Standard Widths: 2 mm to 50 mm, with custom slit widths available
• Packaging: Spools of 50 m, 100 m, or cut-to-length pieces

The 0.1mm Nickel-Plated Copper Flat Braided Wire is specifically designed to excel in environments where vibration, thermal cycling, and mechanical stress would degrade conventional solid or stranded cables. Thanks to its fine strand diameter and flat braided architecture, it maintains electrical integrity even after thousands of flex cycles, making it a preferred choice for battery pack interconnects, EV charging systems, and high-frequency grounding applications. The nickel plating not only enhances corrosion resistance but also facilitates soldering and welding, ensuring durable joints in automated assembly processes. Each batch undergoes rigorous testing for dimensional accuracy, plating uniformity, and conductivity, so you can integrate these braids with confidence in your most critical designs.