0.15mm Nickel-Plated Copper Flat Braided Wire

When designing electrical grounding or shielding systems, engineers demand materials that combine superior conductivity with long-term reliability. Our 0.15mm nickel-plated copper flat braided wire is a prime example of this balance, but we also offer a comprehensive range to meet diverse needs. For projects requiring extreme flexibility, many specify Flexible Nickel-Plated Copper Flat Braided Wire as the foundation of their designs. Those working with miniature connectors or delicate electronics frequently compare the 0.1mm Nickel-Plated Copper Flat Braided Wire against the 0.2mm Nickel-Plated Copper Flat Braided Wire to find the optimal cross-section. When space constraints push boundaries even further, the Thin 0.1mm Nickel-Plated Copper Flat Braided Wire delivers an ultra-slim profile without sacrificing the nickel layer’s corrosion resistance. The 0.15mm sits comfortably between these variants, offering an ideal compromise of current-carrying capacity, mechanical strength, and routing ease. Every strand is precisely drawn, plated, and braided under strict process control, ensuring consistent performance across production batches.

The 0.15mm Nickel-Plated Copper Flat Braided Wire features a tightly woven flat structure that maximizes surface area for heat dissipation and low-impedance grounding. Below are the core technical parameters and key attributes that define this product.

• Individual strand diameter: 0.15 mm ±0.005 mm
• Plating: Electrolytic nickel, minimum 2 µm thickness
• Base material: Oxygen-free high-conductivity copper (Cu-ETP)
• Braid construction: Flat, multiple carriers and picks for uniform width
• Standard widths: 2.0 mm to 25.0 mm (custom widths available)
• Cross-sectional area: Specified per width, e.g., 3.2 mm² for a 10 mm wide braid
• Maximum DC resistance at 20°C: ≤ 5.5 mΩ/m for a typical 10 mm × 0.15 mm strand braid
• Continuous operating temperature range: -60°C to +200°C
• Nickel layer properties: Excellent oxidation resistance, solderable with active flux
• RoHS and REACH compliant

Typical applications of the 0.15mm Nickel-Plated Copper Flat Braided Wire include EMI/RFI shielding gaskets, battery pack interconnects, flexible bus bars, and grounding straps in automotive and aerospace environments. The nickel plating ensures durable protection against humidity and chemical exposure, while the flat braid geometry allows easy folding, twisting, and routing in confined enclosures. Each batch is traceable from raw material to finished spool, and laboratory test reports are available on request. The 0.15mm strand diameter provides a responsive balance between flexibility and ampacity, making it a workhorse selection for engineers who need repeatable low-resistance connections without excessive bulk. Standard packaging is supplied on 30 m or 100 m reels, with custom lengths and terminal attachments offered to streamline assembly processes.