0.1mm High frequency shielding Flat Braided Wire
In modern electronics, signal integrity and electromagnetic compatibility are critical. The Flexible Nickel-Plated Copper Flat Braided Wire series addresses these needs with precision-engineered shielding solutions. Specifically, our 0.1mm Nickel-Plated Copper Flat Braided Wire delivers outstanding high-frequency attenuation in a compact form factor. For applications demanding slightly larger dimensions, the 0.15mm Nickel-Plated Copper Flat Braided Wire provides an ideal balance of flexibility and shielding coverage. When thicker gauge is required, the 0.2mm Nickel-Plated Copper Flat Braided Wire offers enhanced mechanical strength without sacrificing performance. Each variant is constructed from high-purity copper strands electroplated with nickel, ensuring low contact resistance and excellent corrosion resistance across frequencies up to several gigahertz.
The 0.1mm High frequency shielding Flat Braided Wire is manufactured using ultra-fine 0.1 mm diameter strands woven into a flat, flexible ribbon. This construction ensures consistent electrical contact over its entire length while allowing easy routing in tight spaces. Below are the detailed technical specifications and characteristics that make this product a preferred choice in aerospace, medical equipment, and telecommunications.
- Strand diameter: 0.10 mm ± 0.005 mm
- Braid width: customizable from 2 mm to 30 mm
- Braid thickness: approximately 0.25 mm (single layer)
- Material: oxygen-free copper with electroplated nickel (2–5 µm thickness)
- DC resistance: ≤ 0.05 Ω/m (depending on cross-section)
- Operating temperature: -55 °C to +200 °C
- Shielding effectiveness: > 70 dB from 10 MHz to 6 GHz
- RoHS and REACH compliant
| Parameter | Specification | Test Standard |
|---|---|---|
| Conductivity | ≥ 58 MS/m | IEC 60028 |
| Tensile strength | 280–350 MPa | ASTM B33 |
| Elongation | 15–25% | ASTM B33 |
| Nickel coating thickness | 3 µm (typical) | ISO 2178 |
| Thermal conductivity | 380 W/m·K | ASTM E1461 |
| Solderability | Excellent (pre-tinned variants available) | J-STD-002 |
Engineers can select from bare nickel-plated surfaces or optional tin over nickel finishes for improved solder wetting. The flat braid geometry ensures a large contact area and low inductance path to ground, making it suitable for grounding straps, flexible bus bars, and EMI gasket substitutes. Applications include shielded enclosures, sensor cables, and high-speed data line protection where vibration and thermal cycling demand durable, compliant interconnect solutions.
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