Tinned Copper Braided Mesh Tube

Quande is a professional Tinned Copper Braided Mesh Tube manufacturer and supplier. Our factory provides high-quality products with competitive prices.

Production process

First, copper-clad aluminum wire is prepared, then drawn to the appropriate wire diameter, followed by weaving into a mesh tube shape using a weaving machine, and finally subjected to tin plating to enhance corrosion resistance and oxidation resistance.

Material Composition

Based on copper-clad aluminum wire, a layer of tin is applied to its surface through a hot-dip tinning process. Copper-clad aluminum wire consists of a copper layer concentrically wrapped around the outer surface of an aluminum core wire, forming a strong atomic metallurgical bond between the copper layer and the core wire. Tinned Copper Braided Mesh Tube primarily consists of an aluminum core wire, a copper cladding layer, and a tin coating. The aluminum core wire provides basic conductivity, the copper cladding layer enhances conductivity and oxidation resistance, and the tin coating improves corrosion resistance, oxidation resistance, weldability, and contact performance. It is then woven into a tin-plated copper-clad aluminum mesh tube using a weaving machine. Tin-plated copper-clad aluminum braided mesh tubes combine the characteristics of tin-plated copper and copper-clad aluminum.

Product Features

1. Made of copper-clad aluminum wire with hot-dip tin-plated surface, integrating aluminum core, copper cladding and tin coating three-layer structure.

2. Adopts precision braided mesh tube design, braiding density optional: 120C, 144C, 168C and customized specifications.

3. Good overall electrical conductivity, with balanced performance of the copper layer and aluminum core wire.

4. Excellent anti-oxidation and anti-corrosion property from tin plating treatment.

5. Adjustable weaving density to match different application scenarios and installation conditions.

6. Flexible braided structure, available for bending and routing of various wiring harnesses.

7. High tensile strength and wear resistance, long service life for daily and industrial use.

How to choose the most suitable

The selection of weaving density for tin-plated copper-clad aluminum woven mesh tubing should be based on the specific application scenario and core requirements, primarily considering the following factors:

1. Shielding performance requirements

- For use in environments with strong electromagnetic interference (such as industrial equipment or high-frequency communication scenarios), a high weaving density (e.g., 144C or above) is required. A densely woven structure can more effectively block electromagnetic/radio frequency interference and enhance shielding efficiency.

- For basic shielding or use in low-interference environments (e.g., internal wiring of general electronic devices), medium to low densities (e.g., 120C or below) are sufficient to meet requirements while reducing costs.

2. Flexibility and installation requirements

- High-density mesh tube structures are more compact and have relatively lower flexibility, making them suitable for simple wiring paths with few bends.

- If frequent bending or adaptation to complex wiring shapes is required (e.g., at corners in automotive wiring harnesses), medium to low density is recommended, as it is easier to bend and more convenient to install.

3. Cost Control

- Higher weaving density results in greater raw material consumption and processing difficulty, leading to higher costs. Under the premise of meeting performance requirements, appropriate density can be selected based on budget to avoid unnecessary waste from overly pursuing high density.

4. Protection and Durability

- High-density Tinned Copper Braided Mesh Tube offers superior tensile strength and abrasion resistance. For environments prone to friction or impact (e.g., external wiring harnesses on industrial equipment), it is recommended to prioritize high-density options for enhanced protection; in standard environments, medium to low density is sufficient to meet basic durability requirements.

Product Advantages

1. Cost-effective solution, lower cost than pure tinned copper braided tube with similar performance.

2. Excellent electromagnetic shielding effect; high density version effectively blocks EMI and RF interference.

3. Great flexibility and easy installation, suitable for complex wiring and multi-bend layout.

4. Good weldability and stable contact performance, convenient for subsequent processing and assembly.

5. Strict production process including wire drawing, weaving and tin plating, stable quality consistency.

6. Reasonable density selection helps control raw material cost without sacrificing usage performance.

7. High abrasion and impact resistance, ideal for automotive, electronic and industrial equipment wiring harness protection.

Quande Strength

1. Founded in 2011, located in Humen Town, Dongguan, core area of the Pearl River Delta, with superior geographical and transportation advantages.

2. Large-scale comprehensive manufacturer integrating R&D, production, sales and after-sales service in the copper braided industry.

3. Certified with ISO9001-2015 quality management system, products comply with EU RoHS & REACH environmental standards, and own multiple patent certificates.

4. Equipped with world-class production equipment: ultra-fine high-speed braiding machines, high-power crimping machines, fully automatic induction wire drawing machines and elongation tensile testing machines.

5. Complete precision testing configuration: equipped with high-definition CCD microscope width gauge and professional supporting testing equipment to strictly control product quality.

6. Assembled an elite professional team with rich experience in product design, development, production and operation management.

7. Extensive product lineup: covers bare copper, tinned copper, silver-plated copper, nickel-plated copper, stainless steel, aluminum-magnesium wire, copper-clad aluminum and other full series of metal braided products.

8. Widely applied in new energy vehicles, solar energy, wind power generation, high and low voltage electrical appliances, transformers, mining explosion-proof equipment, mechanical engineering and other industries.

9. Adopts standardized mature production technology and strict process management, focusing on refined craftsmanship and stable product consistency.

10. Adheres to the tenet of quality first, service first and reputation first, capable of supporting bulk orders, customized development and long-term stable global supply.

Welcome to contact us and buy our quality Tinned Copper Braided Mesh Tube!